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| FACILITIES |
MANUFACTURING |
| Wax Pattern Shop |
Centrally air-conditioned
well equipped Wax Pattern Shop, with Fully Automatic and
Semi-Automatic Wax Injection Presses. |
| Shell Room |
Centrally air-conditioned
and humidity controlled Shell Room with modern equipment
for building strong shells using Colloidal Silica and
Ethyl Silicate slurry systems, and highly reliable Boilerclave for de-waxing. |
| Melting Shop |
High frequency
Induction Melting Furnaces and Aluminium
Melting & Holding Furnaces. |
| Fettling Shop |
Pencil Hand Grinders
to Heavy Swing Frame Grinders with facilities for Abrasive
Cutting, TIG Welding, Ceramic Blasting & Shot Blasting,
Straightening with Hydraulic Presses etc. |
| Heat Treatment |
A battery of Atmosphere controlled furnaces,
Muffle Furnaces, Forced Air Circulated Tempering Furnaces
and Induction Hardening machines for a variety of heat
treatment operations like Normalising, Annealing, Stress
Relieving, Solutionising, Hardening, Case Hardening, Tempering,
Induction Hardening, Surface Hardening etc. |
| Machining |
Facilities plus Dedicated Ancillaries for precision
machining with conventional and CNC machines like Turning,
Drilling, Reaming, Tapping, Milling, Broaching, Honing,
Grinding & Tapping. |
| Tool Room |
In-house facilities
including Spark Erosion Machine and well developed ancillaries,
for making precision Dies and Tooling with multiple cavities
on CNC machines. |
Job Size
&
Weight Limitations |
Linear
Diameter
Piece Weight |
Upto 400 mm
Upto 300 mm
Upto 30 Kgs |
QUALITY CONTROL |
| Chemical Laboratory
|
Well equipped
Laboratory with Spectrometer for analysing all chemical
elements. |
| Physical Testing
Laboratory |
Universal Tensile
Testing Machine, Impact Testing Machine and Machines to
measure Brinnell, Rockwell and Vickers hardness. |
| Metallographic
Laboratory |
Metallurgical
microscope with arrangements for photomicrography, micro-hardness testing and Image Analysing. |
| Wax Testing &
Development Laboratory |
For development
& process control of pattern waxes. |
| Shell Testing
Laboratory |
For checking ceramic
and refractory materials, process control and development
of shelling systems including Modulus Of Rupture testing. |
| Non-Destructive
Testing |
In-house facilities for Magnetic Particle Inspection and Liquid
Penetrant Inspection, together
with well developed recognised ancillary
facilities for Radiography. |
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